The digital vacuum gauge is one of the best selling equipment in the industry because of its rough vacuum gauge that measures six decades broad series’ vacuum. This equipment measures in torr and utilizes a thermocouple vacuum with a tube. The gauge control is placed in a laboratory grade casing that has vinyl clad metals with an extruded aluminum base to ensure the greatest strength. This does not have a moving part that is why it has a high resistant when a shock occurs, that is why occasional calibration is required. The control gauge has a huge bright LED display that can be easily read across the room or weakly lit places.

The gauge can measure from 1 to at least 760,000 microns or atmosphere. Due to a very wide vacuum range of this instrument, the user can will have no difficulty troubleshooting their systems. The gauge can also be used to crop the vacuum reading with an Ethernet connection or optional serial. This can be used to plot and graph historical information with a plotting software and can be used as a vacuum transmitter to other mechanisms. Every vacuum gauge has a gauge controller, thermocouple gauge tube, cable to attach the vacuum gauge controller into the thermocouple vacuum tube, an adaptor that can be used in a 100-240VAC and tested under an actual vacuum against NIST standard.

The vacuum gauge is characterized with a very high accuracy, has a rugged metal sensor with a fast response of 0.3 seconds, and is reliable for all solid circuits. This is also ideal for leak testing and refrigeration. The vacuum is resistant to shock not affected by a changing ambient temperature. With an exclusive double reading scale, display of the LED graphic that indicates a pressure of about 20,000 microns. While a massive LED digital indicates an accurate pressure and precision. The equipment is placed in a weighty rustproof cabinet that has an illuminated on and off button. This also consists of a grounded power cords and gauge tube sensor cable. Metal Pirani sensor with a thread pip connection is included. The Pirani sensor reacts more rapidly than a thermopile and thermocouple sensor because its function begins in a low inner temperature, but it supplies long life. This is also available with a five position switch selectors and is connected to five gauge tube cable. The other vacuum gauge is made up in a heavy anodized cabinet that has a nylon handle that cannot be broken and with an illuminated on and off button. The gauge compliments the control of the vacuum on its construction line because it makes use of the same gauge tube with a connection. The bright LCD display is similar to the vacuum controller with precise accuracy. The digital vacuum gauge has a complete sensor, power cord and tube cable.




Penis pumps (or constriction vacuum devices) are one of the oldest methods of fighting impotence. They are made of an acrylic cylinder with a pump that may be attached directly to the end of the penis. A constriction ring or band is placed on the cylinder at the other end, which is applied to the body. The cylinder and pump are used to create a vacuum to help the penis become erect; the band or constriction ring is used to help maintain the erection.

Intercourse can be attempted with the constriction band in place to help maintain the erection. The band can be left on safely for up to 30 minutes to allow for successful intercourse. Studies suggest that about 50%-80% of men are satisfied with the erections obtained with the help of penis pumps. So they are relatively safe to use if you don’t want or if you cannot make use of Viagra or other approved erectile dysfunction medication.

If you do intend to use one, read the label and be sure you follow the instructions. Penis pumps can be dangerous if used improperly. Take caution when using one and ensure that whatever pump you use has a reliable pressure gauge and that you follow the instructions closely.

Furthermore, using the wrong kind of vacuum pump and using it too often can burst blood vessels in the penis, peel skin, cause general pain, and soreness. They also tend to thin out the penis, making it very weak and reducing the duration of erections. There are some cases of penis pumps even deforming the penis. Some men have found out that after using a penis pump for a period of time, the only way they would be able to obtain an erection is with the pump.

But do penis pumps work when it comes to making your penis larger? And why are they found among male enhancement products when penis pumping has only one application – and that’s to help you achieve erection when using it. You can find frauds and scams everywhere on the internet and with the excellent results that penis extenders have proved, some marketers have thought about enriching their stores with penis pumps claiming they will do the same thing for you: lengthen your penis that is.

Penis pumps and penis stretchers are not the same thing and they don’t work in the same manner. They are not interchangeable! Penis pumps do nothing more than help you keep the blood within the penile cavity with the help of a constriction ring. It’s true that by forcing more blood into the penile cavity you can force it to expand to accommodate a larger volume of fluid, but it’s not safe to attempt this type of exercises using vacuum devices.

Too much vacuum can cause large blood vessels to rupture and any kind of penile injury is the last thing you want. Penis stretchers on the other hand are a lot easier to control. They are made to be used often and precisely for enlarging the penis. Penis extender devices work by applying a constant traction force along the shaft of your penis. Over time this triggers the reaction capacity of the tissues which causes cellular multiplication. And cellular multiplication means a longer, thicker penis.

Penis stretchers are safe because you can absolutely control the traction force you apply and you can also stop at any time you feel discomfort. Even a very low traction force applied to the penis can produce good results for beginners, which is great news for people who want to try penis enhancement but are afraid of injuries. Not needing to exercise on an erect penis is an added bonus and it means the risk of injury is very small compared to penis pumps.

To find out whether penis pumps are safe and effective, visit Do Penis Pumps Work and Are They Safe?




MECHANICAL VACUUM BOOSTERS:-


Mechanical Vacuum Boosters are dry pumps that meet most of the ideal vacuum pump requirements. They work on positive displacement principle and are used to boost the performance of water ring /oil ring /rotating vane /piston pumps and steam or water ejectors. They are used in combination with any one of the above mentioned pumps, to overcome their limitations. Vacuum booster pumps offer very desirable characteristics which make them the most cost effective and power efficient option.


The major advantages are:-


(a) Can be integrated with any installed vacuum system such as Steam Ejectors, Water Ring Pumps, Oil Sealed Pumps, Water Ejectors, etc.


(b) The vacuum booster is a Dry Pump as it does not use any pumping fluid. It pumps vapor or gases with equal ease. Small amounts of condensed fluid can also be pumped.


(c) Vacuum boosters are power efficient. Very often a combination of Vacuum Booster and suitable backup pump results in reduced power consumption per unit of pumping speed. They provide high pumping speeds even at low pressures.


(d) Boosters increase the working vacuum of the process, in most cases very essential for process

performance and efficiency. Vacuum Booster can be used over a wide working pressure range,

from 100 Torr down to 0.001 Torr (mm of mercury), with suitable arrangement of backup pumps.


Everest …………………. Leaders in Vacuum Booster Technology Boosters for Vacuum Process © Everest Transmission January, 2005.


(e) It has very low pump friction losses, hence requires relatively low power for high volumetric

speeds. Typically, their speeds, at low vacuums are 20-30 times higher than corresponding vane

pumps / ring pumps of equivalent power.


(f) Use of electronic control devices such as Variable Frequency Control Drive allow to modify

vacuum boosters operating characteristics to conform to the operational requirements of the prime

vacuum pumps. Hence they can be easily integrated into all existing pumping set up to boost their

performance.


(g) Vacuum boosters don’t have any valves, rings, stuffing box etc., therefore, do not demand regular maintenance.


(h) Due to vapor compression action by the booster, the pressure at the discharge of booster (or inlet of backup pump) is maintained high, resulting in advantages such as low back streaming of prime pump fluid, effective condensation even at higher condenser temperatures and improvement of the backup pump efficiency.


The Table below gives a rough estimate of how the boosters enhance the working vacuums of the processes when installed in combination with various types of industrial vacuum pumps currently used in the industry. They can effectively replace multistage steam ejectors, resulting in considerable steam savings and reduced loads on cooling towers. Mechanical Vacuum Boosters are versatile machines and their characteristics depend largely on backing pump. Various types of backing pump can be used, depending upon the system requirement and ultimate vacuum needs.

However, the final vacuum is governed by the suitable selection of the backing pump and booster

arrangement. The table below gives a broad range of vacuum achieved with various backing pumps combinations.


Vacuum Pump Expected vacuum Vacuum on installation Range of Booster (single stage)

Single Stage Ejector 150 Torr 15 – 30 Torr

Water Ejector 100 Torr 10 – 20 Torr

Water Ring Pump 40 – 60 Torr 5 – 10 Torr

Liquid Ring Pump 20 – 30 Torr 2 – 5 Torr

Piston Pumps 20 – 30 Torr 2 – 5 Torr

Rotary Piston Pumps 0.1 Torr 0.01 Torr

Rotary Vane Oil Pump 0.01 – 0.001 Torr 0.001 – 0.0001 Torr.

Everest ……………. Leaders in Vacuum Booster Technology Boosters for Vacuum Process © Everest Transmission January, 2005.


For example, if a process is using water ring Pump, the estimated working vacuums would be of the order of about 670-710 mmHg gauge (90-50 mmHg abs.), largely depending on the water temperature and pump design. When a Booster is installed prior to the water ring pump, in series, the vacuum levels of the order of 5-10 Torr can be easily achieved. In a Multi-Stage booster installation, vacuum levels of the order of 0.5 Torr & better can easily be expected. Mechanical Boosters offer a completely dry pumping solution and do not add to any vapor load, unlike steam ejectors, and therefore, do not require large inter stage condenses. At low vacuums, higher pumping speeds are required to maintain the through-put, since the specific volume increases with the increase in vacuum. Vacuum boosters enhance the pumping speeds by about 3-10 times depending upon the selection by virtue of which one can expect higher process rates and through-puts. The drawbacks of steam ejector system such as sensitivity to motive fluid pressures and discharge pressure are overcome easily by the Mechanical Boosters, since the volumetric displacements/pumping speeds are insensitive to the inlet & outlet working pressures.


Typical Booster Installation

(1) Evaporator (2) Gauge (3) Condenser (4) Mechanical Booster

(5) backup Pump


Everest …………….. Leaders in Vacuum Booster Technology Boosters for Vacuum Process © Everest Transmission January, 2005.


Calculating the Pump Capacity: -

Based on the fundamental gas laws PV= RT, an expression can be derived for Volumetric Flow Rates required for pumping different vapors/gases. Based on the Mass flow rates one can estimate the pump capacity required.


V = R . Tgas / P Q1/M1 + Q2/M2 …………. Qn/Mn

Where V = Inlet Volume flow rate m3/hr.

R = Universal gas Constant, 83.14 mbar m3/ Kgmol x ºK

Tgas = Gas/Vapor abs. Temp, in ºK

P = Process Absolute Pressure in mbar

Q1, Q2, Q3 = Gas / Vapor flow rate, in Kg/hr.

M1 , M2 ,M3 = Molar mass, in Kg/mol. of gas /vapor.


Booster Operation:

Power Constraints restrict the total differential pressures across the booster. This demands to ensure the total differential pressure across the Booster must not exceed the rated limits. This can be ensured by any of the following means:-


1.) Manual method:- Initially the fore pump is switched on until the required cut in pressure is achieved and there-after the booster is switched on.

2.) Auto method:- Installation of mechanical By-pass arrangement across the booster or hydro kinematic drive or Variable Frequency Drive (VFD). In this arrangement, the booster and fore pump can be started simultaneously from atmosphere.


Advantages of using Electronic Variable Speed Control Device

Electronic A.C Variable Frequency Control Drives are most preferred devices used to regulate the

Booster speed to match the varying load conditions of the process. These drives enhance the overall performance of the Boosters and offer various advantages for the trouble free operation.


The major advantages are: -

1. Booster can be started directly from atmosphere.

Everest ………………. Leaders in Vacuum Booster Technology

Boosters for Vacuum Process © Everest Transmission January, 2005.

2. No need for separate pressure switch, by pass line or offloading valves.

3. Considerable savings in power.

4. Prevents over-heating of Boosters.

5. Protects the Booster against overload and excessive pressures.

6. Offers complete protection to motor against over voltage, under voltage, over current,

Over-heating, ground fault.

7. Eliminates the needs of separate starter and overload relays for the Motor.

8. Automatically adjusts the speed of Booster between low and high range set giving high

pumping speeds with relatively low input power.


The Electronic Variable Frequency Control Drive is a microprocessor based electronic drive which is specially programmed to meet the demands of the Booster allowing it to operate directly from atmosphere along with suitable fore pump. Conventionally, Boosters can be started only after achieving fore vacuum in the range of 30 – 100 Torr, as they are not recommended for direct discharge into the atmosphere. Use of Pressure Switch, Hydro kinematic drive and by pass valves is necessary to prevent the overloading of the Booster. However with the installation of Electronic Variable Frequency Control Drive all the conventional methods can be bypassed since the drive is programmed to regulate the Booster speed automatically, keeping the load on motor within permissible limits. This allows the Booster to start simultaneously with backup pump. When the backup-pump and Booster are started the drive reduces the Booster speed to the pre-set levels and as the vacuum is created the Booster speed picks up, reaching the final pre-set speed, giving most optimum performance over the entire range. Since all the parameters are easily programmable, one can adjust the booster pumping speeds to match the system requirements easily and quickly. The drive limits the current to the motor and safeguards the motor against over voltage, under voltage, electronic thermal, overheat ground faults. i.e. protects the motor against all possible faults.

External computer control over all aspects of booster performance is possible via RS485 serial interface built into the drive electronics. This enables the Booster to be integrated into any computer-controlled operating system.


To know more about this site visit this site: http://www.everestblowers.com

Satyanarayan is author and designer of the guide area of blowers




There are several different types of pressure transducers. However, before explaining the types and styles currently available, one question should be answered. What is a pressure transducer?

In its most basic terms, a pressure transducer measures the pressure exerted on its sensing mechanism and change it to an electrical signal. They are most commonly used to calibrate the pressure that a gas or liquid exerts under variable conditions. They are widely used in aeronautics and oceanographic vehicle manufacture. Various types are made with special conditions in mind, such as measuring pressure exerted in a vacuum or when the gas or liquid is exposed to an extreme range of temperatures. The measurements are then recorded onto data loggers.

For example, the most widely used and economical transducer is the strain gage type. When pressure is exerted on a diaphragm, strain is placed on the instrument gages. This is then converted to an electrical signal.

The output can take three different forms. Millivolt output transducers are among the least expensive type. They are most useful when the distances involved are short and the environment does not feature a lot of electrical noise. A consistent power supply is necessary for the most accurate readings.

Voltage output pressure transducers are less susceptible to electrical noise. The power supply is also not as important as with millivolt transducers. The final type of output is a 4-20 mA output pressure transducer, sometimes called a pressure transmitter. These types are often used when lead wires must span a long distance. Least susceptible to electrical noise and power fluctuations, these types can utilize lead wires of around 35 yards or more.

Pressure transducers are further categorized based on other factors. The type of sensor and type of pressure is one indicator. Absolute sensors test in a true absolute vacuum. Gauge sensors test relative pressure. Differential pressure sensors test the difference between two or more pressures. And a sealed sensor is calibrated and then sealed to measure pressure in terms of a known pressure, usually at sea level.

Pressure transducers are also classified into two basic categories. The first are the force collectors, which use a bellows, piston, or diaphragm. The second category is basically all transducers that are not force collectors, and encompasses thermal and resonant transducers. Strain gage transducers fall in the category of force collectors, as are capacitive transducers commonly used to take readings under low pressures. Piezoelectric transducers, which are often used to test combustion in automobile engines, are also force collectors. The resonant and thermal transducers check the density of a test gas while under pressure, and are often used to take multiple readings over an extended length of time.

Anyone asking, “What is a Pressure Transducer?” may also wonder about some of their applications. They are important tools to manufacturers of aircraft, automobiles, weather instruments, and satellites. From rockets to weather balloons, pressure transducers are used to measure the effects of changes in air pressure. They are also used to help submarines measure depth. In addition, several industries use them to test pressurized systems for leaks.

If you are looking for calibration services or even humidity sensors for your company, look no further! We offer competitive rates and the largest selection of fine measurement and test tools.




AIR CUT-OFF VALVE

The Air Cut-Off Valve is an extremely important part of the fuel / air intake system that is frequently missed even by competent mechanics, most of whom are not even aware of its existence or how it functions. Over time, air cutoff valves will harden up, perforate and/or disintegrate leaving your motorcycle in a permanently lean, low RPM range (0-2200).

Most early model Honda, Kawasaki, Suzuki and Yamaha motorcycles use air cut-off valves. Every Honda CB650, CB750, CB900 and GL1000 has one, located in the air intake tube between the air cleaner box and the manifold. The GL1100 has four, located in the top air intake passage of each carburetor, and every GL1200 has one located in the plenum box below the air cleaner box similar to the GL1000.

These valves are “air blockers”, along with the carburetor o-rings, serving to restrict air flow, increasing the fuel-air mixture ratio when the carb slides are in the lower RPM range, up to closed so that the machine will start and idle smoothly with virtually no choking and accelerate rapidly, with no stumble or hesitation.

When typical starting requires heavy and prolonged choking to keep the bike running, when stalling and hesitation occurs even while “warmed up” and when backfiring pops while the throttle is shut off while cruising, most people will start fooling with the air screws to try to overcome the problem, only making it worse along with reducing their gas mileage.

Running with dysfunctional air cut-off valves can cause severe engine damage or failure. When the valves are dysfunctional, the engine pulls nearly total air into the low RPM range through the carbs and on to the combustion chamber. The fuel-air ratio is extremely poor with pre-ignition long before the normal 38 to 40 degree firing point, generating an enormous amount of heat, with no power, which is trapped a longer period of time in the cylinder before the exhaust valve opens.

This heat goes mostly up through the cylinder head, gradually incinerating the head gaskets and allowing engine coolant (antifreeze) to seep into the engine. You can easily spot when you are in trouble by a puff of bluish-white or white smoke on first starting the engine. Don’t leave it alone. Change the head gaskets immediately or you could take out your bottom end bearings, ruining the engine.

For those of you installing new exhaust systems, you will discolor your head pipes, either blue (lean state) or gold (rich state) if the signs are ignored. You an destain your pipes using Blueway or Blue-Off but be careful not to rub the chrome, just dab gently. These destaining compounds are usually found at a Harley dealer or Harley-oriented aftermarket shop.

Honda genuine pipes, like many Yamaha pipes, have a double wall for a portion of the head pipe which masks discoloration – but also masks a bad state of tune. Even if your pipes are original and still in good shape, don’t think you’re safe if your motorcycle has any or all of the dysfunctional air cut-off valve running and performing characteristics.

If your 1975 to 1987 Gold Wing is not getting 50 to 58 miles per gallon (20-23 kilometers per liter), you have one of the most obvious signs of trouble. It is likely your air screws have been backed out to try to overcome the effects of the poor running, stumbling, starting, stalling and quitting.

INSTALLATION GUIDELINES

Refer to your Clymer, Haynes or Honda Workshop manual for location and installation procedures.

Replace your air cut-off valve/s then resynchronize all four carburetors to the #3 carburetor vacuum level using a mercury carb sync tool (carb stick) or vacuum gauge synchronizer tool. The number 3 carb is the constant fixed flow carburetor set at the factory.

DO NOT attempt to set by ear or just by guessing as the results can be anywhere from pathetic to disastrous.

DO NOT deviate from the book settings of your Honda, Clymer or Haynes manual. Wiser people than all of us designed this very effective and efficient intake and carburetion system.

To further insure against any additional vacuum loss, replace your inexpensive carburetor manifold o-rings. Vacuum loss can occur there and mimic the effect of a bad air cut-off valve. Paste a new set in with vaseline and make sure they are sealed with an ether check.

© Saber Cycle®

<input id=”gwProxy” type=”hidden” /><input id=”jsProxy”>

Eugene Bileski represents over 46 years in the motorcycle trade as a past importer of Bridgestone, Ducati, Marusho, Norton and Yamaha motorcycles and is founder of Saber Cycle Honda Gold Wing Parts and Accessories at http://www.saber-cycle.com

Inexpensive air cutoff valves for Honda CB650, CB750, CB900, GL1000, GL1100 and GL1200 can be found on our website, in addition to the carburetor synchronizer tools and manuals referred to in this article.

<input id=”gwProxy” type=”hidden” /><input id=”jsProxy”>




Digital Calibration Technology is an independent facility established in 1999 providing quality repair & calibration services for testing and measuring instruments.

“One stop shopping”- This is what our customers want, what they need, and it is what we Provide.We listen to you and make every effort to provide the service that you need to satisfy your business requirements. This is what has made “Digital Calibration” foremost in Faridabad.

We Provide:
Repair services, on site calibration, AMC for calibration, Automatic recall when instruments are due for calibration.

MACHANICAL INSTRUMENTS

VERNIER CALIPER
DEPTH CALIPER
HEIGHT GAUGE
OUTSIDE MICROMETER
DEPTH MICROMETER
DIAL INDICATOR/THICK GAUGE
DIAL TEST INDICATOR(LEVER TYPE)
BORE GAUGE
BEVEL & ANGLE PROTRACTOR
COMBINATION SET
MEASURING TAPE
STEEL SCALE
COATING THIC GAUGE/DFT METER
FOIL CALIBRATION
EYE PIECE
PLAIN PLUG GAUGE
PLAIN RING GAUGE
MEASURING PIN GAUGE
FILLER GAUGE
FORD CUP
LENGTH BAR
PRECISION SQUARE
“V” BLOCK
ANGLE PLATE
SURFACE PLATE
BENCH CENTRE
BURSTING STRENGTH TESTER
PRESSURE GAUGE
VACUUM GAUGE
PUSH PULL GAUGE
RUBBER HARDNESS TESTER
SPRING BALANCE
ELECTRONIC/BALANCE(200gms)

 

PROCESS INSTRUMENTS

PH METER
CONDUCTIVITY  METER
RPM TACHO METER
TIMER / STOP WATCH

TEMPERATURE INSTRUMENTS

DIGITAL TEMP CONTROLLER
PID TEMP CONTROLLER
TEMPERATURE RECORDER
TEMPERATURE SCANNER
THERMOCOUPLE / RTD
GLASS THERMOMETER
THERMOHYGROMETER
LABORATORY OVEN
LABORATORY AUTOCLAVE
LABORATORY MUFFLE FURNACE
INDUSTRIAL OVEN / FURNACE
RAFRIGERATED BATH
STERLIZER / COLD CHAMBER
BOD INCUBATOR
ENVIRONMENTAL CHAMBER (RH/’C)
INFRARED TEMP GUN
MILLI VOLT/AMP/TEMP CALIBRATOR
RTD SIMULATOR /CALIBRATOR

 

REPAIR SERVICES
If deviation from the Instruments specifications are detected during calibration or if repair are necessary, our trained personnel can make adjustments or repair immediately. Time consuming transportation from the calibration laboratory to the repair shop and back is eliminated. After the cost estimate has been approved, repair is performed using original parts and calibration is resumed immediately thereafter

 

JSR Trade.com is an exclusive and leading B2B market place that provides a common platform for all the buyers and sellers to trade with each other . Largest online B2B business directory for Indian & International Companies…




Calibration

Calibration is a evaluation among measurements-one of known size or correctness made or arranged along with one particular device and another measurement made in as similar a way as possible with a second gadget.

If you do validation services of appliance, you’ll have the best possible accuracy and reliability in the measurement. Calibration is basically a complicated work therefore best thing is to find out a fantastic instrument calibration service that provides service that one could easily afford.

Services that is included in Calibration

Calibration services consists of Physical and mechanical testing. This can be, such as computer and computer related items, amplifiers, cameras, data loggers, gages and sound equipments and several other tools which are utilized in every day either for personal use or commercial use.

Types of Calibration

Pipette calibration and PMS
Electronic Calibration
Pressure Calibration
Temperature Calibration
Dimensional Calibration
Equipment Calibration

Pipette Calibration: Pipette is actually lab tool which is often used to transport a measured size of fluid. Pipettes are usually used in medical test or molecular biology. Pipette comes in various designs depending upon the objective of the pipette calibration.

Electronic Calibration: Electrical equipment calibration is the process which involves aligning the measures of a instrument. It is done properly so that it may correspond to the average measures. And so, calibration is an key procedure particularly for those who depend on measurements and also values that their devices give.

Pressure Calibration: The technique which is designed for the calculation of insistency and also vacuum is termed as pressure calibration. And instrument that are used to determine pressure are termed as pressure gauges or vacuum gauges.

Temperature Calibration: Calibration involves evaluating of the measurement device that is unidentified, contrary to the better standard. Calibration is usually considered as something which includes the process of adjusting the output/indication with a measurement device in order to meet the value of the applied standard within accuracy and precision. Let us have an example of thermometer that implies errors. This indication of errors in thermometer could be corrected and adjusted using calibration constants. As a result, Temperature Calibration will indicate the true temperature in Celsius from certain points on the scale.

Calibration of Equipment

Calibration of Equipment can be termed as the process whereby a measuring device is compared with a measurement standard in order to set up the relation in between the values indicated by the device and those of the standard.

Let us know something much more about various services and also devices

What is Pressure Gauge?

Generally pressure gauges are device which are used for measuring the pressure of gas or liquid. Pressure gauges are the device, which are often used in plants  

Form of Gauges
Glycerin gauges
Electric Contact Gauges
Capsule Gauge
Test Gauges
Differential Gauges
Bourden Type Pressure Gauges

If you wish to get a proper instrument calibration, then RSCalibration will provide proper kind of instrument calibration services for all kind of machines and equipments.




Regenerative blowers (also called Side Channel Blowers) are relatively low-pressure, high-volume blowers that generate centrifugal airflow. They are used in compression blowers, vacuum blowers, and industrial blower applications. Compression regenerative blowers can be used or configured as a compressor or air supply unit. Vacuum regenerative blowers can be used or configured as a vacuum pump or exhauster for removal or suction of air, fumes, or gases. Selecting regenerative blowers requires an analysis of compressor or vacuum specifications, power sources, and features. 

Compressor specifications to consider when selecting regenerative blowers include: maximum free air delivery, maximum pressure, and motor power. Free air delivery (FAD) is the actual air produced by the compressor pump at the rated pressure. Maximum FAD is usually rated at a pressure somewhat less than the maximum pressure available. Volume per unit time is the unit of measure. Maximum pressure is the maximum level of air pressure generated by the compressor. Typically, these units are referenced to one atmosphere, as in psig or psi gauge. Note that maximum flow may not occur at maximum pressure. Motor power is the rated power of motor or engine driving compressor pump.

Vacuum specifications to consider when selecting regenerative blowers include: operating vacuum and pumping speed. Vacuum is often measured in torr, or mm Hg referenced above absolute zero pressure. Sometimes, the following reference terms are used: 1 torr and above, Rough Vacuum; 0.001 to 1.0 torr, Medium Vacuum; Below 0.001 torr, High Vacuum. There are other terms and standards used, such as medium vacuum and ultra-high vacuum; consult suppliers for application specifications.  Pumping speed is the air volume capacity of vacuum pump. Typically, vacuum pumps are flow-rated according to the volume of air exhausted with no pressure differential across the pump.

There are four power-source choices for regenerative blowers: DC power, AC single-phase, AC three-phase, and engine. Features for regenerative blowers include: control panels and pressure or vacuum gauges. Most control panels include adjustment controls instead of a simple, regulator knob. Regenerative blowers can also have a pressure or vacuum gauge or sensor with a dial or digital readout that monitors the pressure or vacuum levels in the system.

Canada Blower Co. has introduced many high pressure blower systems to achieve static pressure, previously unachievable by single stage centrifugal blowers.

Series and parallel connected blower installations are often used to meet performance ranges beyond normal single stage blower capacities. For systems that require high ststic pressure, and especially high pressure TOGETHER with high temperature (where standard multi stage, positive displacement, screw, or regenerative type blowers can not be used) series of single stage centrifugal blowers can be used. Many times additional blower in the system can be advantageous. For instance, where two blowers are operating in series and one breaks down, the other may be able to “limp” the system along while the necessary maintenance is performed. Having on blower continue in operation can often allow limited production while the other is being repaired. Also, there are cases where having one blower continue in operation could prevent or at least minimize system or equipment damage from such things as high temperature ot contaminated airstreams.

Caution is necessary in selecting blowers for series installtion. It is generally accepted that most pre-engineered blowers are capable of withstanding twice their catalog rated static pressure. In other words, where two blowers are installed in series the second blower housing should withstand the higher pressure. There is, however, a need for concern when the combined pressure exceeds twice the rated static pressure for one blower. In series applications involving three or more blowers, or in any system in which positive or negative pressure exists prior to the consideration of the blowers, special housing reinforcement may be necessary.

For additional information please refer to Canada Blower Co. web site http://canadablower.com/blowers/index.html.

Susan Terlitski
Canadian Industrial Process Engineer
Canada Blower Co.
http://canadablower.com/fans/index.html
http://canadablower.com/hvac/index.html

Canadian air-handling systems designer.

Mrs. Siouzanna Terlitskaia, nis-co@nis-co.com
Canadian Air Systems

http://nis-co.com




There are four power-source choices for regenerative blowers: DC power, AC single-phase, AC three-phase, and engine. Features for regenerative blowers include: control panels and pressure or vacuum gauges. Most control panels include adjustment controls instead of a simple, regulator knob. Regenerative blowers can also have a pressure or vacuum gauge or sensor with a dial or digital readout that monitors the pressure or vacuum levels in the system.

Regenerative blowers (sometimes called Side Channel Blowers) are relatively low-pressure, high-volume blowers that generate centrifugal airflow. They are used in compression blowers, vacuum blowers, and industrial blower applications. Compression regenerative blowers can be used or configured as a compressor or air supply unit. Vacuum regenerative blowers can be used or configured as a vacuum pump or exhauster for removal or suction of air, fumes, or gases. Selecting regenerative blowers requires an analysis of compressor or vacuum specifications, power sources, and features. 

Compressor specifications to consider when selecting regenerative blowers include: maximum free air delivery, maximum pressure, and motor power. Free air delivery (FAD) is the actual air produced by the compressor pump at the rated pressure. Maximum FAD is usually rated at a pressure somewhat less than the maximum pressure available. Volume per unit time is the unit of measure. Maximum pressure is the maximum level of air pressure generated by the compressor. Typically, these units are referenced to one atmosphere, as in psig or psi gauge. Note that maximum flow may not occur at maximum pressure. Motor power is the rated power of motor or engine driving compressor pump.

Vacuum specifications to consider when selecting regenerative blowers include: operating vacuum and pumping speed. Vacuum is often measured in torr, or mm Hg referenced above absolute zero pressure. Sometimes, the following reference terms are used: 1 torr and above, Rough Vacuum; 0.001 to 1.0 torr, Medium Vacuum; Below 0.001 torr, High Vacuum. There are other terms and standards used, such as medium vacuum and ultra-high vacuum; consult suppliers for application specifications.  Pumping speed is the air volume capacity of vacuum pump. Typically, vacuum pumps are flow-rated according to the volume of air exhausted with no pressure differential across the pump.

Tenderall Fan Co. has introduced many high pressure blower systems to achieve static pressure, previously unachievable by single stage centrifugal blowers.

Series and parallel connected blower installations are often used to meet performance ranges beyond normal single stage blower capacities. For systems that require high ststic pressure, and especially high pressure TOGETHER with high temperature (where standard multi stage, positive displacement, screw, or regenerative type blowers can not be used) series of single stage centrifugal blowers can be used. Many times additional blower in the system can be advantageous. For instance, where two blowers are operating in series and one breaks down, the other may be able to “limp” the system along while the necessary maintenance is performed. Having on blower continue in operation can often allow limited production while the other is being repaired. Also, there are cases where having one blower continue in operation could prevent or at least minimize system or equipment damage from such things as high temperature ot contaminated airstreams.

Caution is necessary in selecting blowers for series installtion. It is generally accepted that most pre-engineered blowers are capable of withstanding twice their catalog rated static pressure. In other words, where two blowers are installed in series the second blower housing should withstand the higher pressure. There is, however, a need for concern when the combined pressure exceeds twice the rated static pressure for one blower. In series applications involving three or more blowers, or in any system in which positive or negative pressure exists prior to the consideration of the blowers, special housing reinforcement may be necessary.

For additional information please refer to Tenderall Fan Co. web http://tenderall.com/blower/index.html.

Oleg Chetchel
Industrial Equipment Designer
Tenderall Fan Co.
http://tenderall.com/ventilator/index.html
http://tenderall.com/hvac/index.html

Oleg Chetchel
Ventilation Equipment Designer
Tenderall Fan Co.

http://tenderall.com




Absolute, gauge and differential pressures – zero reference

Although pressure is an absolute quantity, everyday pressure measurements, such as for tire pressure, are usually made relative to ambient air pressure. In other cases measurements are made relative to a vacuum or to some other ad hoc reference. When distinguishing between these zero references, the following terms are used:

Absolute pressure is zero referenced against a perfect vacuum, so it is equal to gauge pressure plus atmospheric pressure.

Gauge pressure is zero referenced against ambient air pressure, so it is equal to absolute pressure minus atmospheric pressure. Negative signs are usually omitted.

Differential pressure is the difference in pressure between two points.

The zero reference in use is usually implied by context, and these words are only added when clarification is needed. Tire pressure and blood pressure are gauge pressures by convention, while atmospheric pressures, deep vacuum pressures, and altimeter pressures must be absolute. Differential pressures are commonly used in industrial process systems. Differential pressure gauges have two inlet ports, each connected to one of the volumes whose pressure is to be monitored. In effect, such a gauge performs the mathematical operation of subtraction through mechanical means, obviating the need for an operator or control system to watch two separate gauges and determine the difference in readings. Moderate vacuum pressures are often ambiguous, as they may represent absolute pressure or gauge pressure without a negative sign. Thus a vacuum of 26 inHg gauge is equivalent to an absolute pressure of 30 inHg (typical atmospheric pressure) 26 inHg = 4 inHg.

Atmospheric pressure is typically about 100 kPa at sea level, but is variable with altitude and weather. If the absolute pressure of a fluid stays constant, the gauge pressure of the same fluid will vary as atmospheric pressure changes. For example, when a car drives up a mountain, the tire pressure goes up. Some standard values of atmospheric pressure such as 101.325 kPa or 100 kPa have been defined, and some instruments use one of these standard values as a constant zero reference instead of the actual variable ambient air pressure. This impairs the accuracy of these instruments, especially when used at high altitudes.

Use of the atmosphere as reference is usually signified by a (g) after the pressure unit e.g. 30 psi g, which means that the pressure measured is the total pressure minus atmospheric pressure. There are two types of gauge reference pressure: vented gauge (vg) and sealed gauge (sg).

A vented gauge pressure transmitter for example allows the outside air pressure to be exposed to the negative side of the pressure sensing diaphragm, via a vented cable or a hole on the side of the device, so that it always measures the pressure referred to ambient barometric pressure. Thus a vented gauge reference pressure sensor should always read zero pressure when the process pressure connection is held open to the air.

A sealed gauge reference is very similar except that atmospheric pressure is sealed on the negative side of the diaphragm. This is usually adopted on high pressure ranges such as hydraulics where atmospheric pressure changes will have a negligible effect on the accuracy of the reading, so venting is not necessary. This also allows some manufacturers to provide secondary pressure containment as an extra precaution for pressure equipment safety if the burst pressure of the primary pressure sensing diaphragm is exceeded.

There is another way of creating a sealed gauge reference and this is to seal a high vacuum on the reverse side of the sensing diaphragm. Then the output signal is offset so the pressure sensor reads close to zero when measuring atmospheric pressure.

A sealed gauge reference pressure transducer will never read exactly zero because atmospheric pressure is always changing and the reference in this case is fixed at 1 bar.

An absolute pressure measurement is one that is referred to absolute vacuum. The best example of an absolute referenced pressure is atmospheric or barometric pressure.

To produce an absolute pressure sensor the manufacturer will seal a high vacuum behind the sensing diaphragm. If the process pressure connection of an absolute pressure transmitter is open to the air, it will read the actual barometric pressure.

Units

Pressure Units

 

pascal

(Pa)

bar

(bar)

technical atmosphere

(at)

atmosphere

(atm)

torr

(Torr)

pound-force per

square inch

(psi)

1 Pa

1 N/m2

105

1.0197105

9.8692106

7.5006103

145.04106

1 bar

100,000

106 dyn/cm2

1.0197

0.98692

750.06

14.5037744

1 at

98,066.5

0.980665

1 kgf/cm2

0.96784

735.56

14.223

1 atm

101,325

1.01325

1.0332

1 atm

760

14.696

1 torr

133.322

1.3332103

1.3595103

1.3158103

1 Torr;  1 mmHg

19.337103

1 psi

6.894103

68.948103

70.307103

68.046103

51.715

1 lbf/in2

Example reading:  1 Pa = 1 N/m2  = 105 bar  = 10.197106 at  = 9.8692106 atm, etc.

The SI unit for pressure is the pascal (Pa), equal to one newton per square metre (Nm2 or kgm1s2). This special name for the unit was added in 1971; before that, pressure in SI was expressed in units such as N/m. When indicated, the zero reference is stated in parenthesis following the unit, for example 101 kPa (abs). The pound per square inch (psi) is still in widespread use in the US and Canada, notably for cars. A letter is often appended to the psi unit to indicate the measurement’s zero reference; psia for absolute, psig for gauge, psid for differential, although this practice is discouraged by the NIST .

Because pressure was once commonly measured by its ability to displace a column of liquid in a manometer, pressures are often expressed as a depth of a particular fluid (e.g. inches of water). The most common choices are mercury (Hg) and water; water is nontoxic and readily available, while mercury’s density allows for a shorter column (and so a smaller manometer) to measure a given pressure.

Fluid density and local gravity can vary from one reading to another depending on local factors, so the height of a fluid column does not define pressure precisely. When ‘millimetres of mercury’ or ‘inches of mercury’ are quoted today, these units are not based on a physical column of mercury; rather, they have been given precise definitions that can be expressed in terms of SI units. The water-based units usually assume one of the older definitions of the kilogram as the weight of a litre of water.

Although no longer favoured by measurement experts, these manometric units are still encountered in many fields. Blood pressure is measured in millimetres of mercury in most of the world, and lung pressures in centimeters of water are still common. Natural gas pipeline pressures are measured in inches of water, expressed as ‘”WC’ (‘Water Column’). Scuba divers often use a manometric rule of thumb: the pressure exerted by ten metres depth of water is approximately equal to one atmosphere. In vacuum systems, the units torr, micrometre of mercury (micron), and inch of mercury (inHg) are most commonly used. Torr and micron usually indicates an absolute pressure, while inHg usually indicates a gauge pressure.

Atmospheric pressures are usually stated using kilopascal (kPa), or atmospheres (atm), except in American meteorology where the hectopascal (hPa) and millibar (mbar) are preferred. In American and Canadian engineering, stress is often measured in kip. Note that stress is not a true pressure since it is not scalar. In the cgs system the unit of pressure was the barye (ba), equal to 1 dyncm2. In the mts system, the unit of pressure was the pieze, equal to 1 sthene per square metre.

Many other hybrid units are used such as mmHg/cm or grams-force/cm (sometimes as kg/cm and g/mol2 without properly identifying the force units). Using the names kilogram, gram, kilogram-force, or gram-force (or their symbols) as a unit of force is forbidden in SI; the unit of force in SI is the newton (N).

Static and Dynamic pressure

Static pressure is uniform in all directions, so pressure measurements are independent of direction in an immovable (static) fluid. Flow, however, applies additional pressure on surfaces perpendicular to the flow direction, while having little impact on surfaces parallel to the flow direction. This directional component of pressure in a moving (dynamic) fluid is called dynamic pressure. An instrument facing the flow direction measures the sum of the static and dynamic pressures; this measurement is called the total pressure or stagnation pressure. Since dynamic pressure is referenced to static pressure, it is neither gauge nor absolute; it is a differential pressure.

While static gauge pressure is of primary importance to determining net loads on pipe walls, dynamic pressure is used to measure flow rates and airspeed. Dynamic pressure can be measured by taking the differential pressure between instruments parallel and perpendicular to the flow. Pitot-static tubes, for example perform this measurement on airplanes to determine airspeed. The presence of the measuring instrument inevitably acts to divert flow and create turbulence, so its shape is critical to accuracy and the calibration curves are often non-linear.

Applications

Altimeter

Barometer

MAP sensor

Pitot tube

Sphygmomanometer

Instruments

Many instruments have been invented to measure pressure, with different advantages and disadvantages. Pressure range, sensitivity, dynamic response and cost all vary by several orders of magnitude from one instrument design to the next. The oldest type is the liquid column (a vertical tube filled with mercury) manometer invented by Evangelista Torricelli in 1643. The U-Tube was invented by Christian Huygens in 1661.

Hydrostatic

Hydrostatic gauges (such as the mercury column manometer) compare pressure to the hydrostatic force per unit area at the base of a column of fluid. Hydrostatic gauge measurements are independent of the type of gas being measured, and can be designed to have a very linear calibration. They have poor dynamic response.

Piston

Piston-type gauges counterbalance the pressure of a fluid with a solid weight or a spring. Another name for piston gauge is deadweight tester. For example, dead-weight testers used for calibration or tire-pressure gauges.

Liquid column

The difference in fluid height in a liquid column manometer is proportional to the pressure difference.
Liquid column gauges consist of a vertical column of liquid in a tube whose ends are exposed to different pressures. The column will rise or fall until its weight is in equilibrium with the pressure differential between the two ends of the tube. A very simple version is a U-shaped tube half-full of liquid, one side of which is connected to the region of interest while the reference pressure (which might be the atmospheric pressure or a vacuum) is applied to the other. The difference in liquid level represents the applied pressure. The pressure exerted by a column of fluid of height h and density is given by the hydrostatic pressure equation, P = hg. Therefore the pressure difference between the applied pressure Pa and the reference pressure P0 in a U-tube manometer can be found by solving Pa P0 = hg. If the fluid being measured is significantly dense, hydrostatic corrections may have to be made for the height between the moving surface of the manometer working fluid and the location where the pressure measurement is desired.

Although any fluid can be used, mercury is preferred for its high density (13.534 g/cm3) and low vapour pressure. For low pressure differences well above the vapour pressure of water, water is commonly used (and “inches of water” is a common pressure unit). Liquid-column pressure gauges are independent of the type of gas being measured and have a highly linear calibration. They have poor dynamic response. When measuring vacuum, the working liquid may evaporate and contaminate the vacuum if its vapor pressure is too high. When measuring liquid pressure, a loop filled with gas or a light fluid must isolate the liquids to prevent them from mixing. Simple hydrostatic gauges can measure pressures ranging from a few Torr (a few 100 Pa) to a few atmospheres. (Approximately 1,000,000 Pa)

A single-limb liquid-column manometer has a larger reservoir instead of one side of the U-tube and has a scale beside the narrower column. The column may be inclined to further amplify the liquid movement. Based on the use and structure following type of manometers are used

Simple Manometer

Micromanometer

Differential manometer

Inverted differential manometer

A McLeod gauge, drained of mercury

McLeod gauge

A McLeod gauge isolates a sample of gas and compresses it in a modified mercury manometer until the pressure is a few mmHg. The gas must be well-behaved during its compression (it must not condense, for example). The technique is slow and unsuited to continual monitoring, but is capable of good accuracy.

Useful range: above 10-4 torr (roughly 10-2 Pa) as high as 106 Torr (0.1 mPa),

0.1 mPa is the lowest direct measurement of pressure that is possible with current technology. Other vacuum gauges can measure lower pressures, but only indirectly by measurement of other pressure-controlled properties. These indirect measurements must be calibrated to SI units via a direct measurement, most commonly a McLeod gauge.

Aneroid

Aneroid gauges are based on a metallic pressure sensing element which flexes elastically under the effect of a pressure difference across the element. “Aneroid” means “without fluid,” and the term originally distinguished these gauges from the hydrostatic gauges described above. However, aneroid gauges can be used to measure the pressure of a liquid as well as a gas, and they are not the only type of gauge that can operate without fluid. For this reason, they are often called mechanical gauges in modern language. Aneroid gauges are not dependent on the type of gas being measured, unlike thermal and ionization gauges, and are less likely to contaminate the system than hydrostatic gauges. The pressure sensing element may be a Bourdon tube, a diaphragm, a capsule, or a set of bellows, which will change shape in response to the pressure of the region in question. The deflection of the pressure sensing element may be read by a linkage connected to a needle, or it may be read by a secondary transducer. The most common secondary transducers in modern vacuum gauges measure a change in capacitance due to the mechanical deflection. Gauges that rely on a change in capacitances are often referred to as Baratron gauges.

Bourdon

Membrane-type manometer

A Bourdon gauge uses a coiled tube, which, as it expands due to pressure increase causes a rotation of an arm connected to the tube. In 1849 the Bourdon tube pressure gauge was patented in France by Eugene Bourdon.

The pressure sensing element is a closed coiled tube connected to the chamber or pipe in which pressure is to be sensed. As the gauge pressure increases the tube will tend to uncoil, while a reduced gauge pressure will cause the tube to coil more tightly. This motion is transferred through a linkage to a gear train connected to an indicating needle. The needle is presented in front of a card face inscribed with the pressure indications associated with particular needle deflections. In a barometer, the Bourdon tube is sealed at both ends and the absolute pressure of the ambient atmosphere is sensed. Differential Bourdon gauges use two Bourdon tubes and a mechanical linkage that compares the readings.

In the following illustrations the transparent cover face of the pictured combination pressure and vacuum gauge has been removed and the mechanism removed from the case. This particular gauge is a combination vacuum and pressure gauge used for automotive diagnosis:

Indicator side with card and dial

Mechanical side with Bourdon tube

the left side of the face, used for measuring manifold vacuum, is calibrated in centimetres of mercury on its inner scale and inches of mercury on its outer scale.

the right portion of the face is used to measure fuel pump pressure and is calibrated in fractions of 1 kgf/cm on its inner scale and pounds per square inch on its outer scale.

Mechanical details

Mechanical details

Stationary parts:

A: Receiver block. This joins the inlet pipe to the fixed end of the Bourdon tube (1) and secures the chassis plate (B). The two holes receive screws that secure the case.

B: Chassis plate. The face card is attached to this. It contains bearing holes for the axles.

C: Secondary chassis plate. It supports the outer ends of the axles.

D: Posts to join and space the two chassis plates.

Moving Parts:

Stationary end of Bourdon tube. This communicates with the inlet pipe through the receiver block.

Moving end of Bourdon tube. This end is sealed.

Pivot and pivot pin.

Link joining pivot pin to lever (5) with pins to allow joint rotation.

Lever. This an extension of the sector gear (7).

Sector gear axle pin.

Sector gear.

Indicator needle axle. This has a spur gear that engages the sector gear (7) and extends through the face to drive the indicator needle. Due to the short distance between the lever arm link boss and the pivot pin and the difference between the effective radius of the sector gear and that of the spur gear, any motion of the Bourdon tube is greatly amplified. A small motion of the tube results in a large motion of the indicator needle.

Hair spring to preload the gear train to eliminate gear lash and hysteresis.

Diaphragm

A pile of pressure capsules with corrugated diaphragms in an aneroid barograph.

A second type of aneroid gauge uses the deflection of a flexible membrane that separates regions of different pressure. The amount of deflection is repeatable for known pressures so the pressure can be determined by using calibration. The deformation of a thin diaphragm is dependent on the difference in pressure between its two faces. The reference face can be open to atmosphere to measure gauge pressure, open to a second port to measure differential pressure, or can be sealed against a vacuum or other fixed reference pressure to measure absolute pressure. The deformation can be measured using mechanical, optical or capacitive techniques. Ceramic and metallic diaphragms are used.

Useful range: above 10-2 Torr (roughly 1 Pa)

For absolute measurements, welded pressure capsules with diaphragms on either side are often used.

Shape:

Flat

corrugated

flattened tube

capsule

Bellows

In gauges intended to sense small pressures or pressure differences, or require that an absolute pressure be measured, the gear train and needle may be driven by an enclosed and sealed bellows chamber, called an aneroid, which means “without liquid”. (Early barometers used a column of liquid such as water or the liquid metal mercury suspended by a vacuum.) This bellows configuration is used in aneroid barometers (barometers with an indicating needle and dial card), altimeters, altitude recording barographs, and the altitude telemetry instruments used in weather balloon radiosondes. These devices use the sealed chamber as a reference pressure and are driven by the external pressure. Other sensitive aircraft instruments such as air speed indicators and rate of climb indicators (variometers) have connections both to the internal part of the aneroid chamber and to an external enclosing chamber.

Electronic pressure sensors

Main article: Pressure sensor

Piezoresistive Strain Gage

Uses the piezoresistive effect of bonded or formed strain gauges to detect strain due to applied pressure.

Capacitive

Uses a diaphragm and pressure cavity to create a variable capacitor to detect strain due to applied pressure.

Magnetic

Measures the displacement of a diaphragm by means of changes in inductance (reluctance), LVDT, Hall Effect, or by eddy current principal.

Piezoelectric

Uses the piezoelectric effect in certain materials such as quartz to measure the strain upon the sensing mechanism due to pressure.

Optical

Uses the physical change of an optical fiber to detect strain due applied pressure.

Potentiometric

Uses the motion of a wiper along a resistive mechanism to detect the strain caused by applied pressure.

Resonant

Uses the changes in resonant frequency in a sensing mechanism to measure stress, or changes in gas density, caused by applied pressure.

Thermal conductivity

Generally, as a real gas increases in density -which may indicate an increase in pressure- its ability to conduct heat increases. In this type of gauge, a wire filament is heated by running current through it. A thermocouple or Resistance Temperature Detector (RTD) can then be used to measure the temperature of the filament. This temperature is dependent on the rate at which the filament loses heat to the surrounding gas, and therefore on the thermal conductivity. A common variant is the Pirani gauge which uses a single platinum filament as both the heated element and RTD. These gauges are accurate from 10 Torr to 103 Torr, but they are sensitive to the chemical composition of the gases being measured.

Two wire

One wire coil is used as a heater, and the other is used to measure nearby temperature due to convection.

Pirani (one wire)

A Pirani gauge consists of a metal wire open to the pressure being measured. The wire is heated by a current flowing through it and cooled by the gas surrounding it. If the gas pressure is reduced, the cooling effect will decrease, hence the equilibrium temperature of the wire will increase. The resistance of the wire is a function of its temperature: by measuring the voltage across the wire and the current flowing through it, the resistance (and so the gas pressure) can be determined. This type of gauge was invented by Marcello Pirani.

Thermocouple gauges and thermistor gauges work in a similar manner, except a thermocouple or thermistor is used to measure the temperature of the wire.

Useful range: 10-3 – 10 Torr (roughly 10-1 – 1000 Pa)

Ionization gauge

Ionization gauges are the most sensitive gauges for very low pressures (also referred to as hard or high vacuum). They sense pressure indirectly by measuring the electrical ions produced when the gas is bombarded with electrons. Fewer ions will be produced by lower density gases. The calibration of an ion gauge is unstable and dependent on the nature of the gases being measured, which is not always known. They can be calibrated against a McLeod gauge which is much more stable and independent of gas chemistry.

Thermionic emission generate electrons, which collide with gas atoms and generate positive ions. The ions are attracted to a suitably biased electrode known as the collector. The current in the collector is proportional to the rate of ionization, which is a function of the pressure in the system. Hence, measuring the collector current gives the gas pressure. There are several sub-types of ionization gauge.

Useful range: 10-10 – 10-3 torr (roughly 10-8 – 10-1 Pa)

Most ion gauges come in two types: hot cathode and cold cathode, a third type exists which is more sensitive and expensive known as a spinning rotor gauge, but is not discussed here. In the hot cathode version an electrically heated filament produces an electron beam. The electrons travel through the gauge and ionize gas molecules around them. The resulting ions are collected at a negative electrode. The current depends on the number of ions, which depends on the pressure in the gauge. Hot cathode gauges are accurate from 103 Torr to 1010 Torr. The principle behind cold cathode version is the same, except that electrons are produced in a discharge created by a high voltage electrical discharge. Cold Cathode gauges are accurate from 102 Torr to 109 Torr. Ionization gauge calibration is very sensitive to construction geometry, chemical composition of gases being measured, corrosion and surface deposits. Their calibration can be invalidated by activation at atmospheric pressure or low vacuum. The composition of gases at high vacuums will usually be unpredictable, so a mass spectrometer must be used in conjunction with the ionization gauge for accurate measurement.

Hot cathode

Bayard-Alpert hot cathode ionization gauge

A hot cathode ionization gauge is mainly composed of three electrodes all acting as a triode, where the cathode is the filament. The three electrodes are a collector or plate, a filament, and a grid. The collector current is measured in picoamps by an electrometer. The filament voltage to ground is usually at a potential of 30 volts while the grid voltage at 180210 volts DC, unless there is an optional electron bombardment feature, by heating the grid which may have a high potential of approximately 565 volts. The most common ion gauge is the hot cathode Bayard-Alpert gauge, with a small ion collector inside the grid. A glass envelope with an opening to the vacuum can surround the electrodes, but usually the Nude Gauge is inserted in the vacuum chamber directly, the pins being fed through a ceramic plate in the wall of the chamber. Hot cathode gauges can be damaged or lose their calibration if they are exposed to atmospheric pressure or even low vacuum while hot. The measurements of a hot cathode ionization gauge are always logarithmic.

Electrons emitted from the filament move several times in back and forth movements around the grid before finally entering the grid. During these movements, some electrons collide with a gaseous molecule to form a pair of an ion and an electron (Electron ionization). The number of these ions is proportional to the gaseous molecule density multiplied by the electron current emitted from the filament, and these ions pour into the collector to form an ion current. Since the gaseous molecule density is proportional to the pressure, the pressure is estimated by measuring the ion current.

The low pressure sensitivity of hot cathode gauges is limited by the photoelectric effect. Electrons hitting the grid produce x-rays that produce photoelectric noise in the ion collector. This limits the range of older hot cathode gauges to 108 Torr and the Bayard-Alpert to about 1010 Torr. Additional wires at cathode potential in the line of sight between the ion collector and the grid prevent this effect. In the extraction type the ions are not attracted by a wire, but by an open cone. As the ions cannot decide which part of the cone to hit, they pass through the hole and form an ion beam. This ion beam can be passed on to a

Faraday cup

Microchannel plate detector with Faraday cup

Quadrupole mass analyzer with Faraday cup

Quadrupole mass analyzer with Microchannel plate detector Faraday cup

ion lens and acceleration voltage and directed at a target to form a sputter gun. In this case a valve lets gas into the grid-cage.

See also: Electron ionization

Cold cathode

There are two subtypes of cold cathode ionization gauges: the Penning gauge (invented by Frans Michel Penning), and the Inverted magnetron, also called a Redhead gauge. The major difference between the two is the position of the anode with respect to the cathode. Neither has a filament, and each may require a DC potential of about 4 kV for operation. Inverted magnetrons can measure down to 1×1012 Torr.

Such gauges cannot operate if the ions generated by the cathode recombine before reaching the anodes. If the mean-free path of the gas within the gauge is smaller than the gauge’s dimensions, then the electrode current will essentially vanish. A practical upper-bound to the detectable pressure is, for a Penning gauge, of the order of 103 Torr.

Similarly, cold cathode gauges may be reluctant to start at very low pressures, in that the near-absence of a gas makes it difficult to establish an electrode current – particularly in Penning gauges which use an axially symmetric magnetic field to create path lengths for ions which are of the order of metres. In ambient air suitable ion-pairs are ubiquitously formed by cosmic radiation; in a Penning gauge design features are used to ease the set-up of a discharge path. For example, the electrode of a Penning gauge is usually finely tapered to facilitate the field emission of electrons.

Maintenance cycles of cold cathode gauges is generally measured in years, depending on the gas type and pressure that they are operated in. Using a cold cathode gauge in gases with substantial organic components, such as pump oil fractions, can result in the growth of delicate carbon films and shards within the gauge which eventually either short-circuit the electrodes of the gauge, or impede the generation of a discharge path.

Calibration

Pressure gauges are either direct- or indirect-reading. Hydrostatic and elastic gauges measure pressure are directly influenced by force exerted on the surface by incident particle flux, and are called direct reading gauges. Thermal and ionization gauges read pressure indirectly by measuring a gas property that changes in a predictable manner with gas density. Indirect measurements are susceptible to more errors than direct measurements.

Dead weight tester

McLeod

mass spec + ionization

Dynamic transients

When fluid flows are not in equilibrium, local pressures may be higher or lower than the average pressure in a medium. These disturbances propagate from their source as longitudinal pressure variations along the path of propagation. This is also called sound. Sound pressure is the instantaneous local pressure deviation from the average pressure caused by a sound wave. Sound pressure can be measured using a microphone in air and a hydrophone in water. The effective sound pressure is the root mean square of the instantaneous sound pressure over a given interval of time. Sound pressures are normally small and are often expressed in units of microbar.

frequency response of pressure sensors

resonance

History

Further information: Timeline of temperature and pressure measurement technology

European (CEN) Standard

EN 472 : Pressure gauge – Vocabulary.

EN 837-1 : Pressure gauges. Bourdon tube pressure gauges. Dimensions, metrology, requirements and testing.

EN 837-2 : Pressure gauges. Selection and installation recommendations for pressure gauges.

EN 837-3 : Pressure gauges. Diaphragm and capsule pressure gauges. Dimensions, metrology, requirements and testing..

See also

Force gauge

Piezometer

Vacuum engineering

External links

Home Made Manometer

Manometer

References

^ NIST

^ [Was: "fluidengineering.co.nr/Manometer.htm". At 1/2010 that took me to bad link. Types of fluid Manometers]

^ Techniques of high vacuum

^ Beckwith, Thomas G.; Roy D. Marangoni and John H. Lienhard V (1993). “Measurement of Low Pressures”. Mechanical Measurements (Fifth ed.). Reading, MA: Addison-Wesley. pp. 591595. ISBN 0-201-56947-7. 

^ Product brochure from Schoonover, Inc

^ VG Scienta

^ Robert M. Besanon, ed (1990). “Vacuum Techniques” (3rd edition ed.). Van Nostrand Reinhold, New York. pp. 12781284. ISBN 0-442-00522-9. 

Wikimedia Commons has media related to: Pressure gauge

Categories: Underwater diving | Vacuum | Pressure gauges | Measuring instruments

I am China Manufacturers writer, reports some information about adjustable desk lamp , desk lamp tiffany.